"I400 EMU-TWIN" GENERATION AND VALIDATION OF DIGITAL TWINS OF AIDIMME DEMONSTRATION LINES FOR CAPACITY ASSESSMENT AND PRACTICAL USE DESCRIPTION The project involves developing digital twins of production lines to represent the actual process flow, measure performance, and evaluate improvements without interrupting operations. We begin by digitizing the line elements (layout, stations, conveyors, buffers) and collecting process data (times, operating rules, typical incidents) to build a valid and executable model. The twin is developed in levels of fidelity, from an initial version to quickly understand the flow and bottlenecks, to a validatable operational twin to compare KPIs with the actual line. When it adds value, selective enhancements are incorporated (e.g., greater detail in critical areas or scenario automation) to explore Emulate3D's potential in the use case. The project aims to achieve the following: - Identify bottlenecks and capacity limitations. - Evaluate operating alternatives: buffers, priority rules, times, availability, product mix. - Quantitative KPIs: throughput, cycle time, WIP/queues, resource utilization and scenario analysis. - Methodology and reusable assets to replicate the twin in other lines. OBJECTIVES - Investigate a fidelity-level modeling approach (low/medium/high), quantifying the trade-off between accuracy vs. modeling effort vs. computational cost for AIDIMME-type lines. - Develop and evaluate a twin validation and calibration method, incorporating: definition of KPIs, acceptance criteria, and uncertainty estimation (time ranges, operational variability). - Characterize the range of validity of the twin for decision-making: scenarios, sensitivity analysis and comparison of operational alternatives (buffers, prioritization rules, times, availability), identifying bottlenecks and levers for improvement. - Define the minimum data requirements and practical limitations in these cases. Project Number: 22600008 Grant Agreement: IMAMCA/2026/2 Duration: From 01/01/2026 to 31/12/2026 Coordinated in AIDIMME by: MARTÍN SILVESTRE, ANTONIO JOSÉ R&D Line: INDUSTRY 4.0 GRANT €0 "" TARGET AUDIENCE AND IMPACT MEASUREMENT 338 Access to the project website 0 Access to news published on own websites. Total Accesses: 338 Objective Sectors by CNAE CNAE: 25 - Manufacture of metal products, except machinery and equipment - No. of target companies: 1 (0 from the Valencian Community) Objective Sectors by Activity MANUFACTURERS - Number of target companies: 123 (41 of the Valencian Community) WAREHOUSE DISTRIBUTORS - No. of target companies: 131 (43 from the Valencian Community) TRACTOR COMPANIES Thanks to its support and signature of the "declaration of participation" the project has been funded. COMPANIES DIFFUSION R&D PROJECTS They want to know first-hand the evolution of the project, and its progress to the final result. COMPANIES TRANSFER KNOWLEDGE They will implement technologies, develop strategies or look for new models based on the results.