Spanish: English Print

AIDIMME / Dissemination of projects / Details


"AM0 EPSILON"

STUDY OF HIGH-TEMPERATURE METAL ALLOYS BY ATOMIZATION AND POWDER BED ADDITIVE MANUFACTURING




DESCRIPTION

The EPSILON Project aims to validate the feasibility of using advanced materials in demanding industrial environments by optimizing the entire additive manufacturing value chain. The initiative integrates fundamental research on powder atomization for complex alloys, processability studies using powder bed technologies (PBF-LB/M and EB/M) for high-temperature alloys, and metallurgical integrity certification through non-destructive testing that rivals high-intensity powder coating (HIP) post-processing. Finally, the project seeks to demonstrate large-format scaling in pure copper using green laser technology, ensuring structural homogeneity, high conductivity, and three-dimensional accuracy throughout the fabrication volume.

OBJECTIVES

- Investigate the atomization of advanced materials: Establish the correlation between atomization parameters and the physical-chemical characteristics of the powder (morphology, PSD and flowability) to ensure a raw material of high chemical fidelity and reproducible quality.

- Study the processability of high-temperature alloys in PBF: Define the optimal manufacturing windows for commercial powders designed for extreme thermal conditions, certifying critical levels of densification and mechanical strength using PBF-LB/M and PBF-EB/M technologies.

- Validate metallurgical integrity and compare the as-built condition with the HIP post-processing: Develop non-destructive inspection (NDT) protocols that certify the quality of the parts in the as-built state, demonstrating that their mechanical properties are competitive against high-cost conventional consolidation processes.

- Validate large format scaling in pure copper with green laser: Verify the technical feasibility and homogeneity of the process in large volumes, guaranteeing a density greater than 99.5%, conductivity >100% IACS and stability of mechanical properties on the Z axis.

Project Number: 22600004
Grant Agreement: IMAMCA/2026/2
Duration: From 01/01/2026 to 31/12/2026

Coordinated at AIDIMME by: ZAMBRANO CARRULLO,JENNY
R&D Line: ADDITIVE MANUFACTURE

TARGET AUDIENCE AND IMPACT MEASUREMENT

525 Access to the project website
188 Access to news published on own websites.

Total Accesses: 713


Objective Sectors by CNAE

CNAE: 2550 - Forging, stamping and drawing of metal - Number of target companies: 85 (42 from the Valencian Community)

CNAE: 2592 - Manufacture of metal containers and packaging - No. of target companies: 90 (11 in the Valencian Community)

CNAE: 2593 - Manufacture of wire products, cad - Number of target companies: 21 (10 from the Valencian Community)

CNAE: 2594 - Manufacture of bolts and torch products - No. of target companies: 39 (20 from the Valencian Community)

CNAE: 2651 - Manufacture of instruments and appliances d - Number of target companies: 32 (10 from the Valencian Community)

CNAE: 2652 - Manufacture of watches - No. of target companies: 2 (1 from the Valencian Community)

CNAE: 2660 - Manufacture of radiation equipment, ele - Number of target companies: 10 (7 in the Valencian Community)

CNAE: 2711 - Manufacture of engines, generators and tr - Number of target companies: 23 (6 from the Valencian Community)

CNAE: 2712 - Manufacture of distribution devices - No. of target companies: 71 (13 from the Valencian Community)

CNAE: 2740 - Manufacture of lamps and electrical appliances - No. of target companies: 310 (107 in the Valencian Community)

CNAE: 2751 - Manufacture of household appliances - No. of target companies: 21 (6 from the Valencian Community)

CNAE: 2752 - Manufacture of domestic appliances not the - Number of target companies: 6 (3 from the Valencian Community)

CNAE: 2790 - Manufacture of other material and equipment - No. of target companies: 246 (45 from the Valencian Community)

CNAE: 2811 - Manufacture of engines and turbines, except - No. of target companies: 13 (8 from the Valencian Community)

CNAE: 2812 - Manufacture of hi transmission equipment - No. of target companies: 23 (11 in the Valencian Community)

CNAE: 2813 - Manufacture of other pumps and compressors - No. of target companies: 11 (3 from the Valencian Community)

CNAE: 2814 - Manufacture of other taps and valves - No. of target companies: 23 (8 from the Valencian Community)

CNAE: 2815 - Manufacture of bearings, gears and or - No. of target companies: 10 (8 in the Valencian Community)

CNAE: 2821 - Manufacture of ovens and burners - No. of target companies: 10 (6 from the Valencian Community)

CNAE: 2822 - Manufacture of lifting machinery and - No. of target companies: 43 (22 from the Valencian Community)

CNAE: 2823 - Manufacture of office machinery and equipment - No. of target companies: 3 (0 in the Valencian Community)

CNAE: 2824 - Manufacture of power tools m - Number of target companies: 3 (1 from the Valencian Community)

CNAE: 2825 - Manufacture of ventilation machinery - Number of target companies: 25 (7 from the Valencian Community)

CNAE: 2841 - Manufacture of machine tools for - Number of target companies: 15 (7 from the Valencian Community)

CNAE: 2849 - Manufacture of other machine tools - Number of target companies: 44 (29 from the Valencian Community)

CNAE: 2891 - Manufacture of machinery for the industry - Number of target companies: 18 (10 from the Valencian Community)

CNAE: 2892 - Manufacture of machinery for industries - Number of target companies: 15 (10 from the Valencian Community)

CNAE: 2893 - Manufacture of machinery for the industry - Number of target companies: 35 (28 from the Valencian Community)

CNAE: 2894 - Manufacture of machinery for industries - Number of target companies: 22 (16 from the Valencian Community)

CNAE: 2895 - Manufacture of machinery for the industry - Number of target companies: 6 (3 from the Valencian Community)

CNAE: 2896 - Manufacture of machinery for the industry - Number of target companies: 10 (7 from the Valencian Community)

CNAE: 2910 - Manufacture of motor vehicles - Number of target companies: 17 (9 from the Valencian Community)

CNAE: 2931 - Manufacture of electrical and elec equipment - No. of target companies: 16 (6 from the Valencian Community)

CNAE: 2932 - Manufacture of other components, parts - No. of target companies: 124 (56 from the Valencian Community)

TRACTOR COMPANIES

Thanks to its support and signature of the "declaration of participation" the project has been funded.

COMPANIES DIFFUSION R&D PROJECTS

They want to know first-hand the evolution of the project, and its progress to the final result.

COMPANIES TRANSFER KNOWLEDGE

They will implement technologies, develop strategies or look for new models based on the results.